Optimization of Oil Production by Using Sucker Rod Pumps by Maintaining Optimal System Balance

Abstract

This paper explores the optimization of oil production by using sucker rod pumps while maintaining optimal system balance. Loss of efficiency due to unbalanced pump units and increased energy requirements are the key challenges in the exploitation of oil wells. In order to overcome these problems, an intelligent monitoring system has been explored and it integrates sensors, SCADA platform and predictive algorithms for real-time performance monitoring. The research has been conducted on five oil wells, where the key parameters, electric current, motor power and gearbox torque have been analyzed – before and after balancing the system. The results show a reduction in peak current and motor power, as well as the elimination of negative torque, thus increasing the efficiency and reliability of the equipment. Based on the calculation of electricity consumption, savings of 8% to 14% have been recorded, with an average value of 11%. In addition to energy efficiency, optimal balancing contributes to extending the service life of the gearbox and reducing the number of production downtime. The obtained results confirm that the combination of CBM approach and intelligent remote monitoring is a reliable basis for improving the exploitation of oil by using sucker rod pumps. This approach contributes to reducing operating costs, preserving equipment and achieving sustainable development goals in the oil industry.